WELDING

MMA01 - 1 TO 5 DAYS BASIC MANUAL ARC WELDING

Arc welder training on site to BS4872  
The ratio of trainees to instructors on the course will affect the time of instruction for each trainee. The higher the ratio the less time available for instruction, one to one being the best ratio, up to 4 trainees would be acceptable
There is no exact time set for the course it will be determined by the standard required by the customer, welder ability and previous experience
A pre course assessment would help with the decision making.
A Company visit would be an advantage to finalise the requirements for the course

Purpose of Course:
To take a non-welding employee up to BS 4872-certificated welder in Manual metal arc welding (MMA) with the ability to use the skills learnt on practical workshop problems and tasks.

Designed for:
A person with little or no experience of MMA welding and requires formal training and certification
Persons with none or little skill in the welding field.
Welders requiring to increase their skill level to test standard

Pre-requisites
None

Learning Objectives
Operate MMA welding plant
Produce welds to BS 1295.
Have the knowledge, experience and confidence to use these skills on basic welding jobs in the workshop
Make safe and effective repairs
Operate within the Heath and Safety at Work Act.

Training Methods
The course is all practical welding takes place at the bench maximising the time for practical work and all lectures take place at the bench during the practical sessions

Lectures on
Risk assessment methods
Control of substances hazardous to health (COSHH)
Personal Protective Equipment (PPE)
Process applications
Uses of AC and DC power sources
Machine assembly and settings

Practical work for a trainee with little or no experience of this process would be

5 Day course
Using Mild steel 10swg
Straight runs on plate
Outside corners
Lapp welds
Fillet welds
Butt welds

Produce test welds to the standards chosen by the company (could be one of the list below)
BS 1294 Tests for welders in training,
BS 4872 welder quality assurance,
BS 288/287 European standard for welder quality.

Evaluation Method
Sample weld test pieces produced and tested on the day
End of course test specimens for certification

Duration & Venue
1 to 5 days on your site

Constraints
4 trainees per course max
Temporary electrical outlets
Course times
Work space
Additional equipment required
Standard required
Work shop for the practical work
Personal Protective equipment
Overalls
Boots
Eye protection
Gloves (Cutting quality)

Evidence of Competence / Re-assessment of Competence
Certificate of competence

All work assessed to BS 4872 Part 1